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Custom Thermal
Specialty Laminating
Slitting & Sheeting
Project Portfolio Development & Manufacturing of Thermavolt Insulating Component for the Solar Industry

Development & Manufacturing of Thermavolt Insulating Components for the Solar Industry

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A manufacturer of solar panels was in need of a solution to an electrical insulation issue with one of their products. The H. Loeb Company was contracted to help them develop a solution, and ease the log jam on their engineering department. Once we obtained the product requirements our staff of engineers developed several prototypes which were sent to the client for testing.

The design that was selected utilized a laminated 3M insulation and adhesive product, and was produced in our facility using a platen press die cutter to size the laminated sheets. Sheets where sized to 4" X 9" and 9" X 7.5", and met tolerances of ±.005". Each part was put through rigorous quality control and dimensional testing. Delivery time for the entire project was completed within two weeks.

To learn more about this insulating product, see the table below or contact A. Loeb directly.

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Design & Manufacturing of Thermavolt Components

Highlights of this Custom Designed Electrical Components

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Product Description Insulation component is used within an electrical insulating application
Capabilities Applied/Processes

Design & Development

  • Our Client Needed Design Support for an Electrically Insulating Paper
  • Created CAD Drawings
  • Created Several Solutions to Meet the Clients Requirements
  • We Allowed Them to Test the Products to Determine the Preferred Design
  • It was Decided to Use a 3M Electrical Insulation Called Thermavolt w/ 3M 468 Adhesive


  • We Manufactured and Supplied Prototype Parts
  • We Then Moved into Production Parts

Production Manufacturing

  • Laminating and Die Cutting

Equipment Used to Manufacture Part Gerber M3000 for Samples.
Platen Press Die Cutter for Production
Overall Part Dimensions 4" X 9" for side panels and 9" X 7.5"
Tightest Tolerances ±.005"
Material Used 3M Thermavolt w/ 3M 468 Adhesive
Material Finish Laminated the 3M 468 to the 3M Thermavolt
In process testing/inspection performed Dimensional inspection
Benefits to Client Helped Alleviate the Logjam of Engineering being to Busy to Support the Job
Went from Concept to Production in 2 Weeks
Industry for Use Solar
Delivery Location Northeast USA
Standards Met None
Product Name 3M Thermavolt Insulation

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